Office-friendly metal 3D printing

Introducing the Studio System. Designed as an end-to-end solution, it's the only way to print complex metal parts in-house.

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10x cheaper

The Studio system is up to ten times cheaper than comparable laser-based systems. With purchase and subscription pricing options, it’s the only metal 3D printing system that is cost-effective for engineering teams.

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Safe

We eliminated lasers and powders to make the Studio system safe for any facility. Unlike other systems, there are no special facilities or 3rd party equipment required–just power and an internet connection.

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An end-to-end solution Print and sinter

Studio Printer

The printer shapes the parts

The Studio printer is similar to the safest and most widely used 3D printing process–Fused Deposition Modeling (FDM).

How it works

Unlike laser-based systems that selectively melt metal powder, the Studio printer extrudes bound metal rods–similar to how a plastic FDM printer works. This eliminates the safety requirements associated with metal 3D printing while opening up new alloys and enabling new features like the use of closed-cell infill for lightweight strength.

Speed

16 cm3/hr

Layer height

50 μm

Build Area

W 300   D 200   H 200 mm

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Studio Printer

The furnace sinters the parts

We designed the first office-friendly sintering furnace. Fully automated with closed loop thermal control and sized to fit through an office door, it delivers industrial-strength sintering in an office-friendly package.

How it works

The furnace combines SiC heating elements with high-powered microwaves to sinter printed parts after primary binder is removed. Cloud-connected, the furnace has temperature profiles that are tuned to every build and material. It uniformly heats parts to just below their melting point, removing binder and fusing metal particles to form fully dense parts without the residual stresses introduced in laser-based systems.

Heating

Hybrid; Microwave-enhanced

Peak Temp

1400°C

Footprint

H 150   W 125   D 75 cm

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Studio Furnace
Studio Furnace

Make metal work faster

No more waiting for machined or cast parts. Iterate faster by printing highly complex metal parts–without leaving the office.

Make metal work faster

No more waiting for machined or cast parts. Iterate faster by printing highly complex metal parts–without leaving the office.

Superior properties

Similar to metal injection molding (MIM), the Studio System leverages bulk sintering to achieve densities greater than 98%. Parts perform similar to wrought alloys and, with closed-cell infill, it's possible to tune part density.

Near-net-shape parts

The Studio System produces near-net-shape metal parts, delivering the resolution and accuracy needed for functional prototyping. Sophisticated software constructs print and sinter plans for every build and material–automatically generating supports and control parameters to ensure a seamless, simple experience from printing through sintering.

Tight tolerances

± .002 in/in (geometry dependent)

Easy to use

Hand-removal of supports, fast material changes, and web-based software are just a few of the ways we're making metal 3D printing more accessible. The Studio system was designed from the ground up for simple installation and use.

Software-controlled workflow

Unlike other systems that require 3rd party equipment, the Studio system was designed as a complete workflow. Every stage of the process is fully automated and managed by sophisticated software, making it simple to go from CAD to part.

Change materials in under a minute

Changing materials in laser-based systems poses safety risks and can take a week or more. The Studio printer was designed with safe-to-handle, swappable media cartridges and quick release print heads for seamless material changes.

Office-friendly sintering

Easily swappable aluminum gas canisters and optional hook-ups for house gas make it simple to manage gas. The furnace automatically detects levels and gas type, dispatching notifications if there is an issue. Built-in effluent filters, binder cold traps, and safety fail safes make the system safe to use on the shop floor.

Expert metallurgy built-in

Designed with the world's foremost metallurgists, the Studio System combines unique materials profiles with part data to construct sintering plans for every part. Closed loop thermal control enables real-time heating regulation throughout the sintering cycle, ensuring every part is uniformly heated and cooled.

Remove supports by hand

Proprietary Separable Supports make it possible to remove parts by hand. No wire EDM or machining is needed, unlike current metal 3D printing, because supports are not bonded to parts. As a result, highly complex parts and print-in-place assemblies can be easily printed and put to use.

The process

The Studio system is the only end-to-end solution for metal 3D printing. The printer and furnace were designed together, making it possible for precise control of the entire workflow automatically.

1 Prep

Digital model

The software accepts native CAD file formats–not just STL. Web-based, it runs on a remote or local server so that it is possible to manage jobs from any device securely.

2 Print

Green Part

Similar to FDM, the Studio printer shapes a "green" part layer-by-layer by heating and extruding specially formulated bound metal rods. The green part can be easily sanded by hand.

3 Debind and sinter

Sintered Part

A portion of the plastic binder is first removed. The furnace then heats the part to temperatures near melting, causing the metal powder to densify to 96-99.8%.

4 Post Process

Finished Part

Apply optional finishing methods such as machining or bead blasting for critical tolerances and finishes. Supports are removed by hand.