Part feature

A part feature which utilizes the elastic range of the material to create targeted flexibility—allowing compliance in desired degrees of freedom while remaining stiff in others.

Hero Flexures 01

Flexure: (n.) A flexible feature (or combination of elements) within a part, engineered to be compliant in specific degrees of freedom.

Background

Flexures are used for precise adjustment in devices like optical stages and actuating clamps—such as collets and compliant features—where minimizing backlash is critical. Based on their geometric complexity, fine features, and susceptibility to vibration, flexure designs are challenging to achieve using traditional manufacturing methods.

Challenge

Typically, flexures require comprehensive, multi-step manufacturing processes—including wire EDM, water jet, brazing, and combinations thereof—to achieve the desired geometry. Often, each additional degree of freedom within a flexural mechanism requires its own manufacturing considerations (different setups, multiple parts, different processes, attaching multiple stages). These technical and procedural complexities contribute to a challenging and time-consuming workflow to achieve the required compliance or adjustment.

Solution

The Studio System™ provides the design flexibility needed for producing complex flexures without the cumulative manufacturing processes required with traditional methods. Rather than designing a part for expensive, multi-step manufacturing processes, and spending hours—or even days—producing custom workholding fixtures, engineers and designers can now print fine, complex features directly. This introduces new capabilities for product development through on-demand manufacturing.


More like this
  • Article

    Metal 3D printing for tooling

    The process of tool-making can be tedious due to high tolerance requirements, complex geometries, and materials that are difficult to machine. In-house metal 3D printing enables tool-makers to meet these challenges with greater efficiency.
    Keep Reading
  • White paper

    Exploring metal finishing for 3D-printed parts

    This study focuses on techniques for finishing metal 3D-printed parts using centrifugal disc, centrifugal barrel, and media blasting.
    Keep Reading